Ceramic Fiber Insulation Module

Ceramic Fiber Insulation Module

Length x width (mm): 300x300;450x300;600x300
Height(mm): 100;150;200;250;300

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Product Introduction

Specifications:

Length x width (mm): 300x300;450x300;600x300

Height(mm): 100;150;200;250;300

Product Description of Ceramic Fiber Module:

IKING GROUP Kingwool ceramic fiber wool module is made from compressed ceramic fiber blanket. The module is specially designed to meet the thermal insulation requirements of industrial furnaces in some special thermal conditions. Iking ceramic fiber module is produced with various anchoring systems to enable quick, easy and efficient installation in most furnace linings. Module linings can increase the furnace productivity and reduce the maintenance costs.

Advantages of Ceramic Fiber Module:

High Thermal Insulation: Ceramic fiber modules have outstanding thermal insulation properties. They can withstand extremely high temperatures, making them suitable for applications in industries such as metallurgy, ceramics, and glass production.

Low Thermal Conductivity: The low thermal conductivity of ceramic fiber modules effectively minimizes heat transfer. This property is critical for conserving energy and maintaining stable temperatures in high-temperature equipment and processes.

Lightweight: These modules are lightweight and easy to handle, making them suitable for a wide range of applications without adding significant weight to structures or equipment.

Ease of Installation: Ceramic fiber modules are pre-assembled and designed for quick and straightforward installation. This reduces labor costs and minimizes downtime during installation, particularly in industrial settings.

Flexibility: They can be easily shaped and cut to fit a variety of equipment and structures, allowing for customized insulation solutions in applications with irregular shapes or dimensions.

Chemical Resistance: Ceramic fiber modules are generally resistant to many chemicals and corrosive agents. This property is valuable in industries where exposure to chemicals or aggressive substances is common.

Fire Resistance: These modules have excellent fire-resistant properties. They do not contribute to the spread of flames and can withstand exposure to high temperatures, enhancing fire safety in industrial and commercial applications.

Low Heat Storage: Ceramic fiber modules have low heat storage capacity, which means they heat up quickly and cool down rapidly. This characteristic is crucial in applications that require precise temperature control and rapid thermal changes.

Durability: High-quality ceramic fiber modules are durable and can withstand mechanical stress, vibration, and thermal cycling without losing their insulating properties.

Acoustic Insulation: In addition to thermal insulation, ceramic fiber modules offer acoustic insulation by absorbing sound waves, making them suitable for noise reduction in industrial environments.

Energy Efficiency: By effectively insulating high-temperature equipment and structures, ceramic fiber modules contribute to energy efficiency by reducing heat loss and lowering energy consumption.

Clean and Hygienic: Ceramic fiber modules are non-hazardous and do not release harmful particles or gases when exposed to high temperatures. This property is crucial for applications where product purity or air quality is a concern.

Resilience to Thermal Shock: High-quality ceramic fiber modules are designed to withstand rapid temperature changes without cracking or breaking. This makes them suitable for applications with fluctuating temperatures.

Application of Ceramic Fiber Module:

Furnaces and Kilns: Ceramic fiber modules are extensively used to line the walls and roofs of industrial furnaces and kilns. They provide excellent insulation, allowing these high-temperature devices to reach and maintain the desired temperatures efficiently.

Boilers: In industrial boilers, ceramic fiber modules are applied to insulate walls, doors, and ducts. This insulation helps conserve heat, reducing energy consumption and improving the overall efficiency of the boiler system.

Incinerators: Ceramic fiber modules line the inner walls of incinerators, providing thermal insulation and protecting the outer structure from extreme heat. They play a crucial role in waste disposal and hazardous material treatment facilities.

Heaters and Reformers: Ceramic fiber modules are used in process heaters and reformers, where they provide thermal insulation and help maintain high temperatures required for chemical processes, such as in the petrochemical industry.

Glass and Ceramic Industry: These modules are employed in the production of glass and ceramic products, insulating furnaces and kilns. They ensure consistent and controlled heating, allowing for the proper shaping and melting of glass and ceramic materials.

Steel and Non-Ferrous Metal Industry: Ceramic fiber modules are utilized in the steel and non-ferrous metal industry for applications such as ladles, tundishes, and reheat furnaces. They help maintain high temperatures, ensuring the quality of metal products during various manufacturing processes.

Power Plants: Ceramic fiber modules are used in power plants to insulate components like boilers, ducts, and stacks. They aid in heat conservation, contributing to energy efficiency and reducing heat loss in power generation facilities.

Petrochemical Industry: In refineries and petrochemical plants, ceramic fiber modules are applied in various high-temperature equipment, including heaters, furnaces, and reactors. They provide insulation, enabling the efficient processing of crude oil and petrochemicals.

Coke Ovens: Ceramic fiber modules are used to insulate walls and roofs of coke ovens in steel plants. They ensure high-temperature resistance and thermal efficiency during the coking process.

Foundries: Ceramic fiber modules are employed in foundries to insulate coreless induction furnaces and other equipment, maintaining the necessary high temperatures for metal melting and casting.

Heat Treatment Furnaces: In heat treatment processes for metals, ceramic fiber modules are used to line furnaces, ensuring uniform and controlled heating, tempering, and annealing of metal parts.

Crematories: Ceramic fiber modules are utilized in crematories to provide insulation in the combustion chambers, allowing for efficient and controlled cremation processes.

Aerospace Industry: Ceramic fiber modules find applications in aerospace facilities where they are used to insulate high-temperature components, such as rocket engine nozzles and heat shields.

Our Services:

1). 24 hours service.

2). Reply email in 8 hours.

3). 10 production lines for fast delivery time.

4). Support factory tours.

Technical Parameters of Ceramic Fiber Module:

Technical Data

Description

Standard

High Purity

High Alumina

Zirconia  

Classification Temperature(ºC)

1260

1260

1360

1430

Working Temperature (°C)

1050

1100

1200

1350

Color

white

white

white

white

Density  (kg/m3)

160-240

160-240

160-240

160-240

Shrinkage(%)of heating 24 hours

1000℃ x 24h ≤2.5

1100℃ x 24h ≤2.5

1200℃ x 24h ≤3.0

1350℃ x 24h ≤3.0

Thermal conductivity  (w/m.k)(Density 128 kgs/ m3)

0.10(400°C)

0.10(400°C)

0.16(600°C)

0.19(800°C)

0.18(800°C)

0.20(800°C)

0.26(1000°C)

0.26(1000°C)

Chemical composition(%)

AL2O3

≥43

≥44

≥53

≥35

SIO2

≥54

≥55

≥47

≥49

ZrO2

-

-

≥15

≥15


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